Automatic capping machine for aluminum screw caps for thread rolling MZ-400E2M

Bottles capping has a special place in the activities of companies engaged in the production of vegetable oils. Tightly capped bottles ensure the safety of the aromatic properties of sunflower, olive, hemp, watermelon and other oils, reliably protecting the product from spillage. In addition, according to researchers, when choosing vegetable oil, consumers, first of all, pay attention to the tightness and accuracy of the bottle twist, ease of opening and ease of use. High-quality sealing of bottles with vegetable oils is achieved using aluminum screw caps that can withstand steam, air and other types of sterilization throughout the entire shelf life of the product.

For hermetic sealing of various types of glass containers with vegetable oils, aluminum caps, the company “AURORA PACK ENGINEERING” offers a sealing machine MZ-400E2M. A feature of this equipment is its versatility, achieved by a set of equipment, which includes a conveyor belt, caps feeder and a number of other devices. Due to the presence of the conveyor, the machine is built into the process line and becomes part of the overall production system, and can also be operated separately.

Scope and field of application

Automatic sealing machine MZ-400E2M is designed for sealing glass bottles with a height of 31-32 mm aluminum screw caps under the thread rolling. This type of sealing is used in the production of food products (vegetable oils, ketchups, juice, milk and others) and medical devices (solutions, syrups, suspensions, etc.). That is why the main customers of this equipment are pharmaceutical and food companies of various profiles.

Workingprinciple

The tare lot is installed on the conveyor. After the launch by the operator, the machine launches the belt, on which the container moves to the capping zone. Here, the bottles fall into a positional star-wheel, which directs each container in turn into a sealing post. Rotating capping head, dropping to a predetermined level, rolls (rolls around) the lid of the bottle. Next, the following container comes into the sealing post.

Main elements

• Capping unit MZ-400E2 on the rack;
• Caps feeder OK-2000 on the rack;
• Conveyor.

Advantages

• The machine is equipped with a conveyor, which makes it possible to connect it to the filling line;
• The system of automatic orientation of the cap OK-200 starts the process of self-crawling the cap on the bottles to increase productivity and reduce operator participation in the process;
• Vial availability sensor (BF4 Autonics) synchronizes with vial filling mechanism;
• A nozzle for injecting liquid nitrogen in front of the sealing head is installed in front of the capping area.

Universality

Automatic sealing machine MZ-400E2M provides hermetic sealing of glass bottles of various types and purposes, which makes it universal.

Operational comfort

The device is notable for its convenience in work, due to well-thought-out construction and high automation. To perform a capping operation, the operator only needs to install the container and press the start button.

Design variants

The automatic machine can be delivered both in basic execution, and in a full complete set with all additional equipment. Based on the analysis of the specifics of the Customer’s activities, we determine the optimal performance, thanks to which our equipment will allow us to significantly increase the productivity of the company. Thanks to the equipping of the conveyor installation (conveyor), the machine will become a connecting link in the technological line along with the equipment for filling, labeling and other machines. Execution with stoppers and caps feeder will significantly increase the automation of the capping process in industries that use caps of the same size. To achieve the sterility of the capping process after filling products (most important for medical and food production), the automatic sealing machine can be equipped with a laminar cover. Also, at the request of the customer, the machine is made with an exit table or tray – depending on the type of container.

Safety

The automatic machine and the conveyor are fenced off with a special protective cover, which prevents the ingress of foreign objects into the capping area. This, in turn, prevents emergencies.

В связи с постоянной модернизацией конструкции возможны незначительные изменения внешнего вида и характеристик оборудования.

В связи с постоянной модернизацией конструкции возможны незначительные изменения внешнего вида и характеристик оборудования.

Укупор для алюминиевых винтовых колпачков 32мм под накатку резьбы МЗ-400Е2М с транспортером и ориентатором

На видео показана работа автомата закаточного с транспортером, ориентатором и ламинарным укрытием МЗ-400Е2М