Semi-automatic PET-cups filling and sealing monoblock “Master” MZ-400ED
Semi-automatic PET-cups filling and sealing monoblock “Master” MZ-400ED is a reliable and high-speed machine produced by specialists of “AURORA PACK ENGINEERING” taking into account the specifics of the food industry. When developing this model, the main focus was placed on the quality of the used materials, speed of work and uninterrupted operation. A high degree of automation can significantly reduce labor costs and ensure uniform product dosing with minimal uncertainty (+/- 1%).
Scope and field of application
Semi-automatic PET-cups filling and sealing monoblock “Master” MZ-400ED is intended for the filling of thick product into cups and the subsequent hermetic sealing. The machine is used in food production for filling and sealing plastic cups with yogurt, pasta, puddings, sauces and other products. Aluminum foil, aluminum film and plastic film used in the food industry can be used as sealing material.
Working principle
The cups are automatically fed into the special positional holes on the work table. Further, when turning the table, the cup falls into the filling zone. The product comes from the storage tank into the cup using a piston pump with a pneumatic drive. A filling nozzle is installed at the dispenser outlet. After that, the filled cups enters the sealing zone with a film or foil, followed by using a thermal knife and after sealing it is pushed into the unloading tray.
Main elements
- Body frame;
- Rotary table;
- Automatic cups feeding system;
- Filling system;
- Storage tank;
- Automatic film/foil feeding system;
- Sealing system;
- Control panel.
Advantages
- Existence of an 8-position rotary table provides high production capacity of equipment – up to 3000 filled and packed cups per hour;
- Speed control is set by the operator in accordance with current production needs;
- Automatic filling is carried out with maximum accuracy – the effect of the last drop is eliminated;
- The volume of filling is regulated by means of the cylindrical valve, controlled from the pneumatic cylinder;
- Low power consumption and economical film consumption;
- The main components are manufactured using stainless steel AISI304 and AISI316L.
Universality
The equipment can be used to work with various groups of food industry products; therefore, it is successfully used in the production of a wide range of products.
Operational comfort
The monoblock is controlled using the touch screen panel, on which the operator can set all the necessary parameters: filling volume, sealing temperature and a number of others. All elements of the installation are located in such way as to ensure ease of control over all the processes.
Design variants
The production of these machines is carried out both according to standard designs, and in an individual version, adapted as much as possible to a specific type of activity and type of product. For widening of the equipment functionality, we can carry out their equipment with additional devices and components.
Safety
The monoblock is manufactured using high-quality materials and advanced technologies that ensure its safety during operation. Before shipment to the Customer’s facility, the equipment passes a series of factory tests. In addition, an emergency “stop” is provided in the design of the machine, which allows one-touch to stop all processes in the event of an emergency situation in production.
В связи с постоянной модернизацией конструкции возможны незначительные изменения внешнего вида и характеристик оборудования.
Number of filling nozzles: | 1 - 2 |
Capacity: | 2 - 3 kW |
Filling machine type: | Manual filling machines |
Industry: | Food production |
Product type: | Plastic bottles |
Type: | Semi-auto |
Voltage: | 220 |
Production: | 2000 - 4000 |
Weight: | 500 kg |
Type of bottles: | Plastic bottles |
Labeling machine type: | Manual labeling machines |
Number of capping heads: | 1 - 2 |
В связи с постоянной модернизацией конструкции возможны незначительные изменения внешнего вида и характеристик оборудования.
[Разрешающий документ]
Сертификат ISO системы менеджмента качества
Настоящий сертификат удостоверяет, что система менеджмента качества применительно к производству фармацевтического, пищевого, химического и резервуарного оборудования соответствует требованиям ГОСТ ISO 9001-2015 (ISO 9001:2015)
[Разрешающий документ]
Сертификат ISO системы менеджмента качества
Настоящий сертификат удостоверяет, что система менеджмента качества ООО НПП "Аврора" применительно к производству фармацевтического, пищевого, химического и резервуарного оборудования соответствует требованиям ГОСТ ISO 9001-2011 (ISO 9001:2011)
[Разрешающий документ]
Сертификат ISO системы менеджмента качества
Настоящий сертификат удостоверяет, что система менеджмента качества ООО НПП "Аврора" применительно к производству фармацевтического, пищевого, химического и резервуарного оборудования соответствует требованиям ГОСТ ISO 9001-2011 (ISO 9001:2011)
[Разрешающий документ]
Декларация таможенного союза о соответствии моноблоков
Документ, подтверждающий, что указанное оборудование технологически соответствует для фармацевтической промышленности.
Соответствует требованиям Технического регламента Таможенного союза "О безопасности низковольтного оборудования".