Master 3-in-1 machine-multimachine for hot filling in PET bottles
Master 3-in-1 machine-multimachine for hot filling in PET bottles
The hot filling technology long-used in industrial production of juices and a number of other foods allows for gentler treatment of food with preservation of most of hale. Usually glass bottles are used for hot filling; however, over recent years consumers prefer foods in lighter and handier plastic bottles.
AURORA PACK ENGINEERING manufactures Master 3-in-1 machine-multimachine for hot filling in PET bottles for companies performing hot filling in plastic bottles. Ease of operation, compactability and efficiency make this machine popular among various enterprises. The machine is characterized by a high degree of automation of performed operations that relieves personnel from their performance.
Scope and field of application
Master 3-in-1 machine-multimachine is intended for rinsing and drying of PET bottles, filling them with product by a hot filling technology and capping of bottles. The machine is mostly applied in food industry for production of fruit juices, vegetable puree, tea and other products.
Working principle
Rinsing and drying
Bottles are placed into the machine body and put into the input barrel slots. Then the rinser’s holder grips the bottles and rotates them. Each slot is equipped with a dosing nozzle with tubes with liquid. This way inside rinsing is performed. The bottles are rinsed outside by sprayers. After rinsing, drying is performed in a similar way.
Filling
In the filling module the bottles are preliminarily placed exactly under a filling head, after which they are filled with a product. The machine is equipped with a level dosing device: filling volume depends on a height of nozzle immersion into a bottle.
Capping
At the entry to a capping module, the bottles grip caps, and then capping is performed.
Then the capped bottles are transferred to a blowoff module for external drying and then to the output table.
Main elements
- rinsing module;
- drying module;
- filling module;
- capping module;
- caps feeder module;
- control panel;
- blowoff module.
Advantages
- Accuracy of filling and quality of capping;
- Control of all modules by a single electric motor;
- Manufactured from stainless steel and other high-strength materials.
- Compliance with HACCP requirements.
Universality
The machine can be applied for filling of different types of products in bottles of various shape and size.
Operational comfort
The 3-in-1 machine is equipped with a high-technology control system. Setting of the separate modules’ operation parameters is performed with the help of a touch display.
Design variants
We offer different design variants of the 3-in-1 machine – for filling of aggressive liquids, medical alcohol, juice, beer, vodka, milk, carbonated drinks and other products. The number of performed operations can be increased to 5 if requested by a customer.
Safety
Safety of the machine operation is ensured due to the use of high-quality nontoxic materials and proven engineering techniques.
В связи с постоянной модернизацией конструкции возможны незначительные изменения внешнего вида и характеристик оборудования.
Производительность, шт/ч | 2000 - 4000 | 4000 - 6000 | 8000 - 10000 |
12000 - 15000 |
18000 - 20000 | 20000 - 24000 |
Количество форсунок, шт |
16 |
18 | 24 | 32 | 40 | 50 |
Количество сопел, шт | 12 | 18 | 24 | 32 | 40 | 50 |
Количество укупорочных головок, шт | 6 | 6 | 8 | 10 | 12 | 15 |
Тип тары | ПЭТ | ПЭТ | ПЭТ | ПЭТ | ПЭТ | ПЭТ |
Напряжение, В | 380 | 380 | 380 | 380 | 380 | 380 |
Мощность, кВт | 5,88 | 6,68 | 7,68 | 9,18 | 9,18 | 9,18 |
Расход воды, кг/ч | 800 | 1600 | 2500 | 3500 | 3500 | 3500 |
Рабочее давление, МПа | 0,18 | 0,18 | 0,18 | 0,18 | 0,18 | 0,18 |
Габариты, мм | 2100*1500*2200 | 2450*1800*2200 | 2750*2180*2200 | 3500*2200*2250 | 3500*2200*2250 | 3500*2200*2250 |
Вес, кг | 2500 | 3000 | 4000 | 5000 | 5000 | 5000 |
В связи с постоянной модернизацией конструкции возможны незначительные изменения внешнего вида и характеристик оборудования.