3 in 1 machine - multiblock «Master» for hot filling in glass bottles
The hot filling process technology appraised by many European companies has long been on the top of the quality ratings. The hot filling process is most suitable for production of food products with an extended storage period. The hot filling enables to kill microorganisms harmful both for a product and for customer’s health, and to product foods without preservation agents.
The 3 in 1 machine-multiblock «Master» for hot filling process in glassware was created by the specialists of «AURORA PACK ENGINEERING» based on their own in-house developments with the use of the innovative technologies of hot filling process. The single platform of functional assemblies’ location ensures the most efficient synchronization of rinsing, filling and capping processes. The equipment meets the requirements of GMP and HACCP.
Scope and field of application
The 3 in 1-multiblock «Master» is intended for rinsing and drying of glassware, pouring (filling) of products and capping of glass bottles. The equipment is designed especially for food industry enterprises using the hot filling technology (production of juices, nectars, fruit drinks, vegetable mixes, and other products).
Working principle
- Rinsing and drying
In the rinsing module, the bottles is gripped with special holds and placed under a nozzle, which supplies liquid inside the bottles. For external rinsing, special sprinklers are installed inside the module. During rinsing, the glass containers are rotated and turned upside down periodically. Then drying of the glassware is performed in a similar way.
- Filling
At the filling section the glassware is filled with the product.
- Capping
The properly feeder caps are put on the bottles, and then the bottles are capped.
Then the bottles move to the blow off section where external drying is performed. After that, the completed bottles is delivered to the output table via a belt conveyor.
Main components
- rinsing module;
- drying module;
- filling module;
- capping module;
- caps feeder module;
- control panel;
- blow-off module.
Advantages
- The equipment production capacityamounts to 10,000 pcs per hour.
- Prevention of foreign substances and objects intrusion into the working zone.
- Dust cover ensures cleanliness during the equipment operation.
- The equipment elements in contact with the product are made of stainless steel permitted for use in food production.
Universality
The 3 in 1 machine can be applied for filling in bottle of various shape and size and for capping with different types of caps. If necessary, production can be quickly readjusted.
Operational comfort
The installation is controlled with the help of a touch display. An operator sets all parameters’ values and starts up the installation.
Design variants
Over the years of work, our specialists have accumulated extensive knowledge in machine production. It allows us now to produce 3 in 1 machine adapted for production of various products – juice, milk, carbonated drinks, beer, vodka, aggressive liquids, medical alcohol and others. The installation can be provided with a various number of the filling nozzles, capping heads and individual configuration of other components.
Safety
The installations are manufactured in full compliance with all the safety requirements applied to this type of equipment.
В связи с постоянной модернизацией конструкции возможны незначительные изменения внешнего вида и характеристик оборудования.
Производительность, шт/ч | 2000 - 4000 | 4000 - 6000 | 8000 - 10000 |
12000 - 15000 |
18000 - 20000 | 20000 - 24000 |
Количество форсунок, шт |
16 |
18 | 24 | 32 | 40 | 50 |
Количество сопел, шт | 12 | 18 | 24 | 32 | 40 | 50 |
Количество укупорочных головок, шт | 6 | 6 | 8 | 10 | 12 | 15 |
Тип тары | Стекло | Стекло | Стекло | Стекло | Стекло | Стекло |
Диапазон дозирования, мл | 330 - 500 | 330 - 500 | 330 - 500 | 330 - 500 | 330 - 500 | 330 - 500 |
Напряжение, В | 380 | 380 | 380 | 380 | 380 | 380 |
Мощность, кВт | 5,88 | 6,68 | 7,68 | 9,18 | 9,18 | 9,18 |
Расход воды, кг/ч | 800 | 1600 | 2500 | 3500 | 3500 | 3500 |
Рабочее давление, МПа | 0,18 | 0,18 | 0,18 | 0,18 | 0,18 | 0,18 |
Габариты, мм | 2100*1500*2200 | 2450*1800*2200 | 2750*2180*2200 | 3600*2800*3150 | 3600*2800*3150 | 3600*2800*3150 |
Вес, кг | 2500 | 3000 | 4000 | 5000 | 5000 | 5000 |
В связи с постоянной модернизацией конструкции возможны незначительные изменения внешнего вида и характеристик оборудования.