Master 3-in-1 machine-multimachine for filling of still liquids in glass bottles
Still liquids are specific kind of products produced by various companies. They include milk, vodka, juices, liquid soap and other slightly foaming liquid and mid-viscous products. Manufacture and packing of these liquids shall be performed in strict compliance with the industrial requirements as far as the product quality and preservation during transportation and storage depend on these processes.
Master 3-in-1 machine-multimachine for filling of still liquids in glass bottles designed by the specialists of AURORA PACK ENGINEERING is a system for implementation of the processes related to filling of products of this type. Grouping and movement of bottles to the modules, feeding of water for rinsing and of product for bottle filling are performed by the machine automatically, and all the modules operate simultaneously. The filling system is based on gravitational feed of liquid that ensures implementation of the process with the preset pressure parameters and other peculiarities of feeding such liquids. The machine is characterized by a simple design and easy maintenance, small dimensions and low cost.
Scope and field of application
Master 3-in-1 machine-multimachine is intended for rinsing and drying of glass bottles, filling them with a product, and capping. The equipment is designed for still liquids and is applied by the food, chemical and pharmaceutical industries.
Working principle
- Rinsing and drying
Bottles are placed into the rinsing module where they are properly positioned by the input barrel. The nozzles, put inside each bottle, spray water performing inside rinsing. Outside rinsing is performed by the sprayers located along the perimeter. The bottles are dried inside and outside in a similar way.
- Filling
As the bottles come to the filling section, they are positioned exactly under a filling head, and then filled with a product.
- Capping
A cap is put on every bottle, and capping is performed.
Then the bottles are dried outside, and moved to the output table.
Main elements
- rinsing module;
- drying module;
- filling module;
- capping module;
- caps feeder module;
- control panel;
- blowoff module.
Advantages
- High accuracy of operation performance;
- Adjustment of parameters allows changing the machine operation modes when the production parameters are changed;
- Low energy consumption and reduction of labour resources;
- Long service life due to the use of stainless steel AISI 304, AISI316L and other high-quality materials.
Universality
Easy readjustment of separate modules ensures a possibility of quick transition to filling into bottles of other volume and capping with caps of various forms and size.
Operational comfort
Filling volume, movement speed and other parameters are set by a touch display located outside the working space that facilitates operator’s work.
Design variants
We offer different design variants of this machine oriented for a certain kind of the customer’s activity: filling of beer, vodka, milk, sweet carbonated drinks, household and auto chemicals, and aggressive liquids. Each machine is manufactured according to an individual technical task (SOW) and can have an original modification.
Safety
All production stages from supply of the materials to inspection testing are performed in strict compliance with the requirements of GOST, GMP, HACCP and other industrial standards. It allows us to guarantee complete safety of the 3-in-1 machines - for a product, operator and environment.
В связи с постоянной модернизацией конструкции возможны незначительные изменения внешнего вида и характеристик оборудования.
Производительность, шт/ч | 2000 - 4000 | 4000 - 6000 | 8000 - 10000 |
12000 - 15000 |
18000 - 20000 | 20000 - 24000 |
Количество форсунок, шт |
16 |
18 | 24 | 32 | 40 | 50 |
Количество сопел, шт | 12 | 18 | 24 | 32 | 40 | 50 |
Количество укупорочных головок, шт | 6 | 6 | 8 | 10 | 12 | 15 |
Тип тары | Стекло | Стекло | Стекло | Стекло | Стекло | Стекло |
Напряжение, В | 380 | 380 | 380 | 380 | 380 | 380 |
Мощность, кВт | 4,23 | 5,03 | 6,57 | 8,63 | 9,63 | 9,63 |
Расход воды, кг/ч | 800 | 1600 | 2500 | 3500 | 3500 | 3500 |
Рабочее давление, МПа | 0,18 | 0,18 | 0,18 | 0,18 | 0,18 | 0,18 |
Габариты, мм | 2100*1500*2200 | 2450*1800*2200 | 2750*2180*2200 | 3500*2200*2250 | 3500*2200*2250 | 3500*2200*2250 |
Вес, кг | 2000 | 3500 | 5500 | 6000 | 8000 | 8000 |
В связи с постоянной модернизацией конструкции возможны незначительные изменения внешнего вида и характеристик оборудования.