Filling, capping and labeling line “Master” (6000 pcs/h) for alcohol products in explosion-proof design
Scope and field of application
This line is built on a modular architecture, which is the basis for all produced filling lines. The undoubted advantage of the line circuit is its flexibility, which allows, if necessary, to vary with the included elements. For example, abandon the labeling/dating module.
The filling line “Master” is designed for dosed supply of alcohol products into bottles, as well as for the following operations: rinsing, drying, capping, labeling, dating and group packaging. The product can be used in chemical and pharmaceutical industries, meets all the necessary GMP requirements.
For its manufacture, materials were used: stainless steel, AISI304, AISI316L, medical caprolon, medical silicone tubes. The equipment is manufactured in explosion-proof design and has Ex S class.
Working principle
The bottles go to the conveyor, from where they go to the 3 in1 machine, where the bottles are rinsed and blown, and then the product is poured into the bottles and capped. After that, the bottle is transferred to the drying system, where excess moisture or product is removed from the bottle. After that, the bottles go to the labeling line, where the label is applied and the bottle is rolled. Then the finished bottle enters an automatic thermo-packaging line for further group packaging in shrink film.
Main elements
1. 4 in 1 filling and capping machine “Master” MZ-400ED
2. Labeling and dating line AE-5
3. Turn table TDM-600 Plus
4. Air blade UVN-200
5. Linear conveyor
6. Automatic thermo-packing line TM-1
Advantages
1. Low noise level
2. Non-contact filling
3. Control of the entire line from a single control panel
4. Built-in system - "no bottle - no filling"
5. The equipment is manufactured in an explosion-proof design and has an Ex S class
Operational comfort
The equipment has an emergency stop button and a convenient control panel.
Design variant
This line can be modified:
- installation of a production counting system and a rejection system
- installation of special nozzles with a foam pump (for especially foaming products)
- increasing the volume of the tank (receiving tank) for the product
Safety
The special cover protects the product during filling from possible external (mechanical) contamination.
В связи с постоянной модернизацией конструкции возможны незначительные изменения внешнего вида и характеристик оборудования.
Number of filling nozzles: | 24 |
Type of label being glued: | Adhesive label |
Filling machine type: | Вакуумный |
Filling range: | 100 |
Type: | Auto |
Production: | 6000 |
Type of bottles: | Glass bottles |
Температура разливаемого продукта: | 40 °С, не более |
Filling machine type: | Filling line for alcohol products |
Labeling machine type: | Automatic labeling lines |
Number of capping heads: | 24 |
В связи с постоянной модернизацией конструкции возможны незначительные изменения внешнего вида и характеристик оборудования.
![Стол накопительный ТДМ-600 Плюс](/image.php?width=95&height=95&image=/content/sku/80b1f198baaa298890ab7bf47979f886.jpg)
от 180 kW; Turn tables; 220, 380 V; Type: Semi-auto; 100-8000; ⌀ стола: 980-5800 мм; 960608x608x мм; Turn tables; от 75 kg;
![Воздушный нож](/image.php?width=95&height=95&image=/content/sku/6e14fe246eb4a34e506c3693973ccb55.jpg)
7,5 кВт; 2х550 мм; гибкий гофр, PVC; 552 куб.м/час; 52 кПа; Нержавеющая сталь AISI 304; 1000x600x1750 мм;
![3 in 1 machine – multiblock “Master” for filling medical alcohol](/image.php?width=95&height=95&image=/content/sku/1af83c4cbbd8bf4b20e9db48acbaf7c3.jpg)
3 in 1 machine – multiblock “Master” for filling medical alcohol is designed for washing and drying bottles, filling alcohol and capping bottles with a volume of 100 ml.
Manual filling machines; Label with cold gluing; Type: Manual; Manual labeling machines;
![Высокопроизводительная линия этикетировки и датеровки АЭ-5](/image.php?width=95&height=95&image=/content/sku/83212ce75916c314f95ad1b32d21c657.jpg)
до 70 dB; Adhesive label; 3 - 15 m/min; 220 V; Type: Auto; 6000; Glass bottles ; 20 mm; Automatic labeling lines; 250 mm; 900x1200x1100 мм; 20 mm; от 50 kg;
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