Filling, capping and labeling line “Master” (6000 pcs/h) for alcohol products in explosion-proof design

Scope and field of application

This line is built on a modular architecture, which is the basis for all produced filling lines. The undoubted advantage of the line circuit is its flexibility, which allows, if necessary, to vary with the included elements. For example, abandon the labeling/dating module.

The filling line “Master” is designed for dosed supply of alcohol products into bottles, as well as for the following operations: rinsing, drying, capping, labeling, dating and group packaging. The product can be used in chemical and pharmaceutical industries, meets all the necessary GMP requirements.

For its manufacture, materials were used: stainless steel, AISI304, AISI316L, medical caprolon, medical silicone tubes. The equipment is manufactured in explosion-proof design and has Ex S class.

Working principle

The bottles go to the conveyor, from where they go to the 3 in1 machine, where the bottles are rinsed and blown, and then the product is poured into the bottles and capped. After that, the bottle is transferred to the drying system, where excess moisture or product is removed from the bottle. After that, the bottles go to the labeling line, where the label is applied and the bottle is rolled. Then the finished bottle enters an automatic thermo-packaging line for further group packaging in shrink film.

Main elements

1. 4 in 1 filling and capping machine “Master” MZ-400ED

2. Labeling and dating line AE-5

3. Turn table TDM-600 Plus

4. Air blade UVN-200

5. Linear conveyor

6. Automatic thermo-packing line TM-1

Advantages

1. Low noise level

2. Non-contact filling

3. Control of the entire line from a single control panel

4. Built-in system - "no bottle - no filling"

5. The equipment is manufactured in an explosion-proof design and has an Ex S class

Operational comfort

The equipment has an emergency stop button and a convenient control panel.

Design variant

This line can be modified:

- installation of a production counting system and a rejection system

- installation of special nozzles with a foam pump (for especially foaming products)

- increasing the volume of the tank (receiving tank) for the product

Safety

The special cover protects the product during filling from possible external (mechanical) contamination.

В связи с постоянной модернизацией конструкции возможны незначительные изменения внешнего вида и характеристик оборудования.

В связи с постоянной модернизацией конструкции возможны незначительные изменения внешнего вида и характеристик оборудования.

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