Adaptation of production in accordance with HACCP
The quality and safety of products is a guarantee of recognition and competitiveness of the manufacturer in any industry. For enterprises selling food products, this principle is especially relevant, because the consumption of these goods directly affects the health of the population. Since 2001, in Russia there was passed the GOST R 51705.1-2001 “Quality Systems. Food quality management based on the principles of HACCP. General requirements". The document regulates the activities of food production in accordance with the principles of HACCP, declared by the Council of the European Community. Hazard Analysis and Critical Control Points (HACCP) is a quality system of production activities aimed at identifying risk factors (physical, chemical, environmental and other hazards), as well as creating measures for its elimination.
HACCP category certification covers all technological processes – from the supply of raw materials to the production of the finished product. The processes of washing, filling, capping and labeling are the production stages of increased risks, since the safety of taste, aroma and other properties important for a food product depends on their result.
“AURORA” implements professional solutions for equipping food enterprises with technological equipment that ensures the quality and safety of product processing throughout the entire production cycle. We select the optimal equipment to ensure the effectiveness of the processes of washing, dosing, capping and labeling each product. In order to achieve maximum compliance, our specialists thoroughly study the specifics of the customer’s type of activity, requirements for the production of certain goods and other individual features.
The introduction of our equipment allows us to organize the production process in accordance with the basic requirements of HACCP:
• Safe production
In the production of our equipment we use high-strength and environmentally friendly materials from reliable suppliers. The use of advanced engineering and manufacturing technologies allows us to produce machines that are resistant to temperature extremes, moisture and corrosive environments. All components are covered with anti-corrosion compounds, which ensure their durability. During the operation of the installation do not emit toxic substances. To ensure the safety of staff, machines can be equipped with protective covers, automatic shutdown systems and other functional features that prevent the occurrence of emergency situations.
• Accuracy of technology compliance
Production lines are completed with equipment that allows producing products in strict accordance with a given technology. The wide functionality is provided with various options of modifications and the range of additional accessories. So, filling installations can be equipped with options to optimize the packing process in accordance with narrowly focused production tasks (Piston filling machine MD-500D1 with mixer and heating jacket, Semi-automatic piston metering pump MD-500D3, Automatic filling machine with simultaneous feeding of two types of liquids MDP-200L and several others). The capping equipment manufactured by our company allows us to provide an air-proof capping of the bottles both manually (Manual electric capping device MZ-400R) and automated (Automatic linear capping machine with elevator type feeder MZ-400E2L, Automatic capping machine for screw caps for thread rolling MZ-400E2M and other models). Labeling equipment is also produced individually, adapted for applying different types of labels on round and square shaped tare (Semi-automatic labeling machine for flat bottles with dating function AE-4M), flat bottles (Semi-automatic labeling machine for flat bottles with dating function AE-4M), tubes (Semi-automatic labeling machine for tubes AE-7) and other tare with food products.
• Multifunctional equipment
To implement the HACCP concept, we offer not only individual installations, but also complex technological lines that implement the entire production cycle with maximum quality and speed - from washing of bottles to labeling to the packaged products: Filling line for syrup “MASTER-FOOD”, Complex filling line “Master” for oils, Filling line for puree "Master", Filling and capping line “MASTER-FOOD” for jam with whole berries and others. Such modules are developed taking into account the properties of each product and the requirements for its manufacture.
Among our customers are representatives of various areas of the food industry: confectionery (mousses, puddings, jams), alcoholic beverages (alcohol and alcohol-containing beverages), soft drinks (mineral water, vegetable and fruit juices), butter-making enterprises (sunflower, olive, sesame, hemp and other types of vegetable oils), as well as manufacturers of sauces, tomato paste, ketchup, mustard and a number of other products. For many of them, the introduction of our equipment, “AURORA”, has become a key step towards the realization of food production conditions and quality management policies in accordance with the requirements of the HACCP standard. Reliable technological equipment – the guarantor of the release of high-quality and safe for consumers of goods, and, as a consequence, the company's positive reputation in the food industry market.
